Split Warping Machine – Precision in Mother Yarn Processing

The Split Warping Machine, also known as the Mother Yarn Warping Machine, is engineered to divide mother yarn into uniform monofilament yarns. This process is critical for applications on double needle bar Raschel machines and Tricot machines, where yarn consistency directly determines fabric performance and production efficiency.

Direct Beam Warping Advantage

Unlike conventional methods that require dividing mother yarn into bobbins before warping, our Split Warping Machine allows direct conversion of mother yarns into beams. This streamlined process significantly reduces time, labor costs, and yarn handling steps, ensuring higher working efficiency and greater production stability.

By eliminating the bobbin intermediate step, the system not only enhances speed but also minimizes yarn damage and waste, enabling manufacturers to maximize yield while maintaining strict quality standards.

GrandStar Engineering Excellence

At GrandStar, every Split Warping Machine is built with high-quality mechanical components and state-of-the-art electronic systems to guarantee reliability, precision, and longevity. Each machine is delivered with a comprehensive installation and operation manual, allowing customers to achieve rapid start-up and smooth operation with minimal technical barriers.

Our design philosophy focuses on energy efficiency, intelligent control, and durability, positioning GrandStar machines ahead of comparable models from traditional competitors.

Key Features & Competitive Edge

• Multi-Beam Copying Precision – Mother beams can be replicated into multiple identical beams with exceptional accuracy, ensuring uniformity across entire production batches.
• Advanced Micro-Computer Monitoring – Real-time detection of beam diameters with automatic tension regulation guarantees equal diameters, outer perimeter, and lengths across all beams.
• Intelligent Tension Control – Dual pneumatic tension rollers, combined with PID-controlled regulation, deliver stable yarn tension. Special wear-resistant roller surfaces extend service life and ensure smooth yarn running.
• Flexible Parameter Adjustments – Warping parameters can be revised online. Operators may adjust mother beam lengths or sub-beam perimeters without halting production, reducing downtime.
• Pneumatic Beam Handling System – Beams are loaded and unloaded via pneumatic vertical lift, ensuring stable movement, precise positioning, and improved operator safety.
• Energy-Efficient Servo Control – The machine adopts asynchronous servo-driven technology, reducing energy consumption while maintaining precision.
• Fault Detection & Power-Failure Protection – Automatic error alarms with high calculation precision, plus a large-capacity backup battery, ensure safe shutdown during sudden power loss.

Why Choose GrandStar?

While other manufacturers offer basic splitting machines, GrandStar sets a higher benchmark by integrating intelligent automation, superior tension stability, and robust safety systems. Our machines deliver not only cost savings and efficiency gains but also long-term operational reliability, enabling textile producers to maintain a competitive edge in demanding global markets.

✅ Result: Greater efficiency, higher precision, reduced energy costs, and unmatched durability—backed by GrandStar’s world-class engineering expertise.

Direct Warping Machine – Technical Specifications

Our direct warping machine is engineered to deliver maximum efficiency, precision, and reliability for premium warp knitting operations. Every detail is designed to transform technical performance into tangible client value.

Key Technical Data

• Maximum Warping Speed: 1,200 m/min
  Achieve superior productivity with industry-leading speed while maintaining consistent yarn quality.
• Warp Beam Sizes: 21″ × (inch), 21″ × 30″ (inch), and customized sizes available
  Flexibility to meet diverse production demands and client-specific requirements.
• Computer Real-Time Control & Monitoring
  Intelligent system ensures precise, continuous process oversight with optimized operator efficiency.
• Tension Roller with PID Closed-Loop Adjustment
  Real-time yarn tension control guarantees uniform winding quality and minimizes production defects.
• Hydropneumatic Beam Handling System (Up/Down, Clamping, Brakes)
  Robust automation delivers effortless operation, safe handling, and extended machine lifespan.
• Direct Pressure Press Roll with Kick-Back Control
  Provides stable yarn layering and prevents slippage, enhancing beam accuracy.
• Main Motor: 7.5 kW AC Frequency-Controlled Drive
  Maintains constant linear speed through closed-circuit regulation for smooth, energy-efficient operation.
• Brake Torque: 1,600 Nm
  Powerful braking system ensures rapid response and enhanced safety during high-speed runs.
• Air Connection: 6 bar
  Optimized pneumatic integration for reliable auxiliary functions and consistent machine performance.
• Copy Precision: Error ≤ 5 m per 100,000 m
  High-precision warping ensures exact fabric quality, minimizing waste and maximizing profitability.
• Maximum Counting Range: 99,999 m (per cycle)
  Extended measurement capability supports long-run operations without interruption.

Why Clients Choose This Machine

• Unmatched Productivity: High speed combined with precise control shortens lead times.
• Premium Quality Output: Closed-loop tension system ensures flawless fabric standards.
• Flexible Adaptability: Wide range of beam sizes and customization options.
• Operator-Friendly Design: Automated hydropneumatic handling reduces labor intensity.
• Proven Reliability: Engineered for long-term durability with elite safety standards.

This specification sheet reflects GrandStar’s commitment to setting the benchmark in warp knitting technology. Our direct warping machine empowers manufacturers to achieve faster production, higher quality, and stronger competitiveness in the global textile market.