CONTACT USDirect Warping Machine For Filament
High-Speed Intelligent Warping Machine
Precision, Efficiency, and Stability for the Demands of Modern Warp Knitting
Intelligent Control for Unmatched Consistency
Our high-speed warping machine is equipped with fully computerized, real-time copy monitoring technology. This ensures that tension fluctuations and deviations are reduced to an absolute minimum, guaranteeing exceptional consistency across every warp beam. The result: uniform warp sets, significant raw material savings, and optimal weaving performance.
Advanced Beam Management
The machine features pneumatic positioning of beams and tailstock, delivering structural stability, high positioning accuracy, and easy operation. The integrated replication function allows precise simulation of identical warp beams based on stored data, ensuring reliability in repeat production.
Superior Production Performance
Designed for universal application across all staple fiber yarns, the machine achieves warp speeds of up to 1,200 m/min. This high-output capacity makes it an ideal choice for manufacturers seeking to combine maximum productivity with uncompromising quality.
Flawless Warping Quality
- Intelligent press roll system and optimized yarn depositing device create completely cylindrical beams.
- Precise yarn arrangement ensures stable downstream processing.
- Yarn- and lap-protecting kick-back function minimizes material stress.
- Consistent warping length across all beams ensures production reliability.
Smart Automation Features
The Smart Reed system automatically adjusts to the programmed warping parameters, eliminating manual intervention and reducing set-up time. This not only enhances efficiency but also improves repeatability for long-term production stability.
Reduced Maintenance & Operating Costs
Unlike many conventional machines, this system eliminates hydraulic aggregates, resulting in:
- Lower maintenance requirements
- Fewer wear-related failures
- Significant reductions in operating costs
Competitive Edge
Compared to traditional warping machines, our solution delivers higher speeds, superior beam quality, and smarter automation with lower lifetime costs. By combining structural stability, intelligent controls, and optimized ergonomics, it redefines efficiency standards in the warp knitting industry. This machine is a future-ready investment that allows customers to achieve premium fabric quality at reduced cost per meter.
GrandStar® Warp Knitting Machine Specifications
Working Width Options:
- 4724mm (186″)
- 7366mm (290″)
- 8128mm (320″)
- 8636mm (340″)
- 9296mm (366″)
- 10058mm (396″)
Gauge Options:
- E28 and E32
Knitting Elements:
- Needle Bar: 1 individual needle bar utilizing compound needles.
- Slider Bar: 1 slider bar with plate slider units (1/2″).
- Sinker Bar: 1 sinker bar featuring compound sinker units.
- Guide Bars: 3 guide bars with precision-engineered guide units.
- Material: Carbon-fiber-reinforced composite bars for superior strength and reduced vibration.
Warp Beam Support Configuration:
- Standard: 3 × 812mm (32″) (free-standing)
- Optional:
- 3 × 1016mm (40″) (free-standing)
- 1 × 1016mm (40″) + 2 × 812mm (32″) (free-standing)
GrandStar® Control System:
The GrandStar COMMAND SYSTEM provides an intuitive operator interface, allowing seamless machine configuration and precise electronic function control.
Integrated Monitoring Systems:
- Integrated Laserstop: Advanced real-time monitoring system.
- Integrated Camera System: Provides real-time visual feedback for accuracy.
Yarn Let-Off System:
Each warp beam position features an electronically controlled yarn let-off drive for precise tension regulation.
Fabric Take-Up Mechanism:
Equipped with an electronically regulated fabric take-up system driven by a high-precision geared motor.
Batching Device:
A separate floor-standing cloth rolling device ensures smooth fabric batching.
Pattern Drive System:
- Standard: N-drive with three pattern discs and integrated tempi change gear.
- Optional: EL-drive with electronically controlled motors, allowing guide bars to shog up to 50mm (optional extension to 80mm).
Electrical Specifications:
- Drive System: Speed-regulated drive with a total connected load of 25 kVA.
- Voltage: 380V ± 10%, three-phase power supply.
- Main Power Cord: Minimum 4mm² three-phase four-core cable, ground wire no less than 6mm².
Oil Supply System:
Advanced oil/water heat exchanger ensures optimal performance.
Operating Environment:
- Temperature: 25°C ± 6°C
- Humidity: 65% ± 10%
- Floor Pressure: 2000-4000 kg/m²
Knitting Speed Performance:
Achieves exceptional knitting speeds of 2000 to 2600 RPM for high productivity.
Warp knitting combined with crinkling techniques creates warp knitting crinkle fabric. This fabric features a stretchy, textured surface with a subtle crinkled effect, achieved through an extended needle bar movement with EL. Its elasticity varies based on yarn selection and knitting methods.
Equipped with the EL system, GrandStar warp knitting machines can produce athletic mesh fabrics with varying specifications and structures, tailored to different yarn and pattern requirements. These mesh fabrics enhance breathability, making them ideal for sportswear.
Our warp knitting machines produce high-quality velvet/tricot fabrics with unique pile effects. The pile is created by the front bar (bar II), while the rear bar (bar I) forms a dense, stable knitted base. The fabric structure combines a plain and counter notation tricot construction, with ground guide bars ensuring precise yarn positioning for optimal texture and durability.
Warp knitting machines from GrandStar enable the production of high-performance automotive interior fabrics. These fabrics are crafted using a specialized four-comb braiding technique on Tricot machines, ensuring durability and flexibility. The unique warp knitting structure prevents wrinkling when bonded with interior panels. Ideal for ceilings, skylight panels, and trunk covers.
Tricot warp knitted shoe fabrics offer durability, elasticity, and breathability, ensuring a snug yet comfortable fit. Engineered for athletic and casual footwear, they resist wear and tear while maintaining a lightweight feel for enhanced comfort.
Warp-knitted fabrics offer exceptional stretch and recovery, ensuring flexibility and freedom of movement for yoga practice. They are highly breathable and moisture-wicking, keeping the body cool and dry during intense sessions. With superior durability, these fabrics withstand frequent stretching, bending, and washing. Seamless construction enhances comfort, minimizing friction.
 |
 |
 |
Waterproof ProtectionEach machine is meticulously sealed with sea-safe packaging, providing robust defense against moisture and water damage throughout transit. |
International Export-Standard Wooden CasesOur high-strength composite wooden cases fully comply with global export regulations, ensuring optimal protection and stability during transportation. |
Efficient & Reliable LogisticsFrom careful handling at our facility to expert container loading at the port, every step of the shipping process is managed with precision to guarantee safe and timely delivery. |