Camera Yarn Detection System for Warping Machines

Precision Monitoring | Instant Break Detection | Seamless Digital Integration

Elevate Warping Quality with Next-Generation Vision Technology

In high-speed warping operations, precision and uptime are non-negotiable. Traditional laser-based systems, while widely used, suffer from inherent limitations—especially when yarn movement does not intersect the laser detection zone. This leaves a critical blind spot in real-time yarn break monitoring.

Our advanced Camera Yarn Detection System solves this challenge through high-resolution visual inspection, ensuring immediate, accurate detection of yarn breaks—no matter the yarn’s trajectory. This cutting-edge system ensures maximum beam quality, reduced waste, and optimized machine uptime.

Why Camera Detection Outperforms Laser Systems

Laser stop systems require yarn to pass directly through a narrowly defined detection line. If the yarn deviates or tangles outside this zone, the laser fails to detect a break, leading to compromised fabric quality and wasted material. In contrast, our camera-based system scans the entire working width in real-time, ensuring no yarn escapes its watch.

• No blind spots
• Full-field visual coverage
• More precise than laser-based systems
• Ideal for dense yarn configurations

Core Specifications

Working Width	1 – 180 cm
Detection Precision	≥ 15D
Warping Speed Compatibility	≤ 1000 m/min
System Reaction Time	< 0.2 seconds
Maximum Yarn Channels	Up to 1000
Output Signal	Relay Contact Output
Supported Yarn Colors	White / Black

Smart Interface for Operator Efficiency

The system features a user-friendly, computer-based visual interface that simplifies operation and calibration. All adjustments can be made directly through the control panel, enabling operators to fine-tune detection parameters in seconds—even during high-speed runs.

• Real-time yarn status display
• Visual break alerts
• Fast parameter adjustment
• Plug-and-play configuration

Seamless Integration with Modern Warping Machines

Our Camera Yarn Detection System is designed for plug-and-play integration with both new and existing warping setups. Its modular design ensures rapid installation with minimal downtime. Compatible across a range of yarn types and densities, this system enhances versatility without sacrificing speed or precision.

A Trusted Solution for High-Performance Production

Engineered for reliability and repeatability, our system helps mills maintain premium-quality beams while lowering operator intervention and material loss. It’s the intelligent upgrade for warping processes that demand zero compromise on quality.

Ready to modernize your warping line with visual intelligence?

Contact our technical team today for customization options and live demos.